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Gamecock Networking Solutions, LLC

Station Dies
American Tool & Die
Swansea, SC
American Tool & Die
"Quality Policy"
To meet our customers' requirements and to continually
measure and improve our performance.
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Whether your need calls for a single station die or the part requires multiple
hits with a hand transfer process, American Tool & Die can help you figure
out the most cost efficient way to produce a part from the tooling that we will
design and build to meet your needs.  American Tool & Die takes pride in
trying to provide its customers with the most economical means of building a
die to meet the customer's requirements.  Let us have the opportunity to ask
you the right questions to find out if a single-station die, progressive die or a
hand transfer multi-station die will fit your needs.  We build all types of dies
from blank dies to progressive dies to deep draw dies.  Many times, after
reviewing options with our customers, we discover that a set of blank, pierce
and form station dies is exactly what they need to meet the requirements and
budget for their project.
SAMPLES
SINGLE HIT PANEL DIE
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HAND TRANSFER CHASSIS PIERCE AND FORM DIE
"Two Station"
TURN KEY PROJECT SAMPLE
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This picture represents an interesting project.  This was a turn key project that
included American Tool & Die designing and building a hydraulic punch press
and a special change over die for a bottom drip pan die for vending machines.  
The die made six different size bottom drip pans which had an off set reverse
double hem on it.  One of the tricky requirements to figure out was how to
accomplish this in one stroke of the press.  The press was set up to dwell at the
bottom of the stroke to allow the hem sections to bend, fold and crimp.  There
were a lot of moving parts in the die and a lot going on at the bottom of the
press stroke while the press dwelled on bottom.  The production rate required
was 700 parts per hour, but the press ran consistently at 1,200 strokes per hour.  
In addition to the design and build of the punch press and die there was also a
quick change over cart made with die change over inserts and an automated
fixture and spot welding table to weld the bottom drip pan into several different
sizes of outer vending machine shells.  This was really one of those projects
where American Tool & Die did what many said could not be done.